Tips for Choosing Proximity Sensors for Various Applications
In industrial environments today, several processes depend on system monitoring to make sure the process is efficient and the quality of the products. To obtain expected results is reliant on picking the suitable sensor technology for the application. To hold these demands, the sensors should be reliable, flexible and durable, without considering the environment. There should be careful consideration when selecting the right sensors which include capabilities, suitability, and limitations of the sensor for the expected use.
Sensors have a high level of functionality and are also versatile which enables them to cover a variety of ranges in sensing capabilities. The standard proximity sensors are ultrasonic, capacitive and inductive.
Building and construction, discrete manufacturing, pharmaceuticals, oil and gas, chemical processing and food and beverage are the most common industries that benefit from proximity sensors because sensors are suitable for a wide range of applications.
Proximity sensors are essentially non-contact devices for detection. Normal sensors require a lever, a mechanical switch and a plunger which is normally pushed along a moving target so that it can be able to register an object’s presence however proximity sensors are able to detect any object without making contact. Through this non-contact design which covers the integrity of the sensor and improves the product’s quality as it does not put equipment or material sensing through unimportant interaction. Proximity sensors are made to offer repeatable and accurate operation on high-speed conditions. Proximity sensors are able to handle several fast-paced industrial applications because they operate on speeds above 5,000Hz.
Proximity sensors are accurate, which is calculated within 0.001 in. that makes them able to provided the expected accuracy to sustain effective production.
Durability and flexibility are the components of today’s proximity sensors. There are some sensors that are available using several IP ratings that ranges from clean environments to extreme temperatures or washdown conditions. Proximity sensors come in various options of housing and mounting as well as sizes making them able to provide the desired flexibility and versatility.
Proximity sensors are able to solve various challenges of sensing. With the right proximity sensor for the precise application downtime is minimized, maintenance requirements reduced and production efficiency enhanced. Through understand different principles of operation, capabilities in performance and suitability of an application is what makes the producers make use of the best proximity sensors for the expected applications.
Proximity sensors that are inductive are able to detect metal objects even if they are non-ferrous or ferrous. Proximity sensors can be used to detect the presence or absence of parts, application positioning, and counting objects. The reliability of inductive proximity sensors makes them reliable because they are robust.